Ionic Technologies: The Global Pioneer in Rare Earth Oxide Separation Outside China

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20 hours agoPWG Publications

Introduction to Ionic Technologies

In an era where sustainable technologies and environmental stewardship are paramount, Ionic Technologies stands out as a trailblazer in the field of rare earth element (REE) recycling. As a subsidiary of Ionic Rare Earths, this innovative company is revolutionizing the way we approach rare earth recycling, particularly in the separation of the four most valuable oxides: neodymium, praseodymium, dysprosium, and terbium.

Background on Rare Earth Elements

Rare earth elements are crucial for various technologies, including electric vehicles, wind turbines, and defense applications. However, their extraction and processing have been dominated by China, leaving other countries racing to develop independent supply chains. Ionic Technologies is changing this landscape with its pioneering recycling technology.

Ionic Technologies' Breakthrough Technology

At the heart of Ionic Technologies' success is a patented process for separating individual magnet rare earth oxides with high purity, exceeding 99.9%. This technology, developed in collaboration with Queen's University Belfast, is agnostic to the quality of the magnet feedstock, allowing for the efficient recycling of end-of-life magnets and manufacturing waste. The hydrometallurgical process involves several stages:

Magnet Crushing and Grinding: The first step involves turning magnets into a fine powder.
Digestion: The powder is then digested in a strong acid solution to release rare earth elements.
Base Metal Separation: Elements like iron, manganese, aluminum, nickel, copper, and boron are separated from the rare earths.
Individual REE Separation: Neodymium, praseodymium, dysprosium, and terbium are separated through a series of solvent extraction stages.
Precipitation and Calcination: The separated elements are converted into oxalates and then calcined to produce high-purity oxides.

Key Benefits of Ionic Technologies' Approach

Full Separation Capability: Unlike competitors, Ionic Technologies can separate individual rare earth oxides, producing higher-value end products.
Focus on High-Value Elements: Concentrating on neodymium, praseodymium, dysprosium, and terbium maximizes profit margins.
Closed-Loop Strategy: Creating partnerships with magnet and alloy manufacturers ensures a secure supply chain independent of Chinese inputs.

Market Positioning and Future Plans

Ionic Technologies is well-positioned to capitalize on growing demand for sustainable rare earth supplies, driven by initiatives like the EU's Critical Raw Materials Act. The company aims to have a commercial-scale facility operational in Belfast by the end of 2026, paving the way for global expansion through partnerships and licensing agreements.

Recent Achievements and Partnerships

Continuous Production: Ionic Technologies has begun continuous production of high-purity, recycled magnet rare earth oxides at its Belfast demonstration plant.
Strategic Partnerships: Collaborations with Less Common Metals (LCM) and Ford Technologies demonstrate a UK-based supply chain for electric vehicle motors, supported by UK Government initiatives.

Global Impact and Future Prospects

As the world moves towards a net-zero future, companies like Ionic Technologies are crucial for developing sustainable and traceable rare earth supplies. With its unique technology and strategic partnerships, Ionic Technologies is poised to lead the global market in rare earth recycling.

Challenges and Opportunities

While challenges remain in scaling up production and competing with established Chinese suppliers, Ionic Technologies' innovative approach offers significant opportunities for growth. The company's focus on high-purity products and its closed-loop strategy will undoubtedly set new standards in the industry.

Conclusion

Ionic Technologies is at the forefront of a revolution in rare earth element recycling. By offering a solution to one of the most critical challenges facing the modern technological world—securing reliable and sustainable rare earth supplies—this company is not only pioneering a new frontier but also contributing to a more environmentally sustainable future.

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